Understanding ASTM D882: Film Tensile Testing | packaging testing resource cover image

Understanding ASTM D882: Film Tensile Testing

How to properly test thin plastic sheeting. Why 'Grip Separation' and 'Elongation' are the trickiest parameters.

The Thin Film Challenge

Testing thin plastic films (<1mm) is very different from rigid plastics (ASTM D638).

The Issue: Films stretch... a lot. Some PE films elongate over 500% before breaking.

The Equipment Need: You need a machine with Extra Long Travel. A standard 500mm column is often too short.

KHT XLW-PC Solution

900mm Stroke: The XLW-PC offers a massive 900mm crosshead travel, ensuring you capture the full stress-strain curve of even the stretchiest elastomers.

Grip Selection: We recommend Pneumatic Grips or Rubber-Coated Manual Grips to prevent "Jaw Breaks" (where the sample breaks inside the grip, invalidating the test).

Modulus Calculation: Our software automatically calculates the Secant Modulus (Stiffness), a critical parameter for packaging line runnability.

About Author
Amy Gu | packaging testing engineer and author
Amy Gu
Amy Gu is a Senior Technical Specialist and Product Manager at KHT, with over 8 years of expertise in material mechanics and pharmaceutical packaging validation. Specializing in 'High-Precision Low-Force Testing' and 'Film Property Analysis', Amy possesses deep knowledge of global compliance standards including ChP 2025 (General Chapters 4008, 4015, 4043), USP <1104>, and ASTM D882. She has successfully guided global laboratories in upgrading from basic tensile testing machines to advanced KHT MED Series systems, enabling precise verification of Syringe Gliding Forces and Rubber Stopper Puncture resistance. Her technical leadership focuses on solving the 'Data Integrity' gap in QC labs, advising on critical parameter settings (such as 300mm/min for Heat Seal or 20mm/min for Adaptor Pull-out). Amy is committed to delivering factory-direct, audit-ready testing solutions that ensure your products survive the rigorous global supply chain.

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