ChP 2025 vs. USP <1104>: Syringe Testing Guide | packaging testing resource cover image

ChP 2025 vs. USP <1104>: Syringe Testing Guide

A complete comparison of the new Chinese Pharmacopoeia requirements and USP <1104>. Why 0.25N accuracy is the new global benchmark.

The Compliance Challenge

For global pharmaceutical brands, ensuring Prefilled Syringe (PFS) functionality is critical. The standards are evolving, with ChP 2025 (China) and USP <1104> (USA) setting stricter limits.

Key Update: Force Accuracy

1. ChP 2025 (General Chapter 4015)

Requirement: Specifically mandates a recording accuracy of ±0.25N for rubber stopper puncture force.

Reason: Legacy 500N sensors with 1% accuracy (±5N error) are no longer sufficient to detect subtle silicone lubrication failures or stopper coring issues.

2. USP <1104> Plunger Motion

Focus: Distinguishes between "Break-loose Force" (Initial peak) and "Gliding Force" (Sustained mean).

Compliance: Requires high data sampling rates to capture the millisecond-level initial peak.

The KHT Solution

The KHT MED-01 is engineered for this exact precision gap. By utilizing a specialized 50N High-Precision Sensor, we achieve the ±0.25N accuracy required by ChP 2025, ensuring your PFS data is audit-ready for both NMPA and FDA submissions.

About Author
Amy Gu | packaging testing engineer and author
Amy Gu
Amy Gu is a Senior Technical Specialist and Product Manager at KHT, with over 8 years of expertise in material mechanics and pharmaceutical packaging validation. Specializing in 'High-Precision Low-Force Testing' and 'Film Property Analysis', Amy possesses deep knowledge of global compliance standards including ChP 2025 (General Chapters 4008, 4015, 4043), USP <1104>, and ASTM D882. She has successfully guided global laboratories in upgrading from basic tensile testing machines to advanced KHT MED Series systems, enabling precise verification of Syringe Gliding Forces and Rubber Stopper Puncture resistance. Her technical leadership focuses on solving the 'Data Integrity' gap in QC labs, advising on critical parameter settings (such as 300mm/min for Heat Seal or 20mm/min for Adaptor Pull-out). Amy is committed to delivering factory-direct, audit-ready testing solutions that ensure your products survive the rigorous global supply chain.

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