Pharmaceuticals: Syringe & Closure Integrity | packaging testing blog cover image
Pharma & Medical Devices
2025-09-05

Pharmaceuticals: Syringe & Closure Integrity

The Compliance Challenge: USP <1104> & ChP 4015

For Prefilled Syringes (PFS) and Cartridges, mechanical performance is a patient safety issue.

- Break-loose Force: The initial force required to start the plunger movement. If too high, it causes the "stick-slip" phenomenon, leading to dosage errors.

- Gliding Force: The sustained force during injection. It must remain smooth and flat.

KHT Technical Solution (MED Series)

Standard tensile testers often miss the "Break-loose Peak" because their sampling rate is too low. The KHT MED-01 utilizes a High-Frequency Sampling Algorithm to capture this millisecond event.

Key Test Parameters:

- Sensor Capacity: 50N (Optimized for 0-10N range)

- Force Accuracy: ±0.25N (Strictly per ChP 2025 General Chapter 4015)

- Test Speed: 100 mm/min (Syringe) / 200 mm/min (Puncture)

Beyond Syringes: Luer Lock Adaptors

With the introduction of ChP 4043, the "Adaptor Cap Pull-out Force" is now mandatory. KHT provides the specific fixture (Figure 2 in standard) and locks the test speed at exactly 20 mm/min, preventing operator error in speed settings.

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About Author
Amy Gu | packaging testing engineer and author
Amy Gu
Amy Gu is a Senior Technical Specialist and Product Manager at KHT, with over 8 years of expertise in material mechanics and pharmaceutical packaging validation. Specializing in 'High-Precision Low-Force Testing' and 'Film Property Analysis', Amy possesses deep knowledge of global compliance standards including ChP 2025 (General Chapters 4008, 4015, 4043), USP <1104>, and ASTM D882. She has successfully guided global laboratories in upgrading from basic tensile testing machines to advanced KHT MED Series systems, enabling precise verification of Syringe Gliding Forces and Rubber Stopper Puncture resistance. Her technical leadership focuses on solving the 'Data Integrity' gap in QC labs, advising on critical parameter settings (such as 300mm/min for Heat Seal or 20mm/min for Adaptor Pull-out). Amy is committed to delivering factory-direct, audit-ready testing solutions that ensure your products survive the rigorous global supply chain.

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